Fully Automatic Bottle Blowing Machine-Fully Automatic Bottle Blowing Machines-Jiangsu Angel Machinery Co., Ltd.

Fully Automatic Bottle Blowing Machine

The "fully electric version" high-speed linear fully automatic bottle blowing machine is developed, researched and produced by our company using advanced bottle making technology. The single-mode cavity production capacity of the blow molding machine has been increased from the original 1000 bottles/hour to a maximum of 1800 bottles/hour/cavity (≤ 600ml bottles), which can meet the needs of customers with high production capacity. Mainly used for blowing PET container bottles (cold blow molds) for drinking water, beverages, food, cosmetics, pharmaceuticals, etc., this machine is equipped with an automatic embryo feeding system, with high automation, stable performance, fast speed, and human-machine separation throughout the production process to reduce pollution sources and ensure product quality.

发送询价

Performance and characteristics of (electric version) bottle blowing machine:
1. Application of servo PLC system:
Using Omron PLC servo system, the PTO (servo module) system is used for high-speed positioning. The proximity sensor switch searches for the target position of the track and sends high-speed signals to the servo system. The position of the track is detected online through the high-precision rotary encoder built into the servo motor, and the information is fed back to the control system. Finally, the PLC and positioning module perform high-speed positioning work.
2. Application structure of servo motor:
Mold frame opening and closing power system: A servo motor reducer is used to drive the opening and closing of the mold frame plates on both sides and the linkage of the bottom mold through synchronous belt transmission. The synchronous mechanism adopts a clockwise circular 360 degree rotation direction [when the servo motor drives the synchronous belt to rotate half a circle, one opening and closing cycle can be completed], and a high-pressure pressurized air source is used to supplement the locking of the mold (buffering and reducing the impact force of the mold, effectively protecting the mold, and reducing the visibility of the finished bottle closing line). The servo motor power opening and closing mold structure fully utilizes engineering simulation analysis to achieve high-precision, accurate and stable opening and closing molds, fast speed, simple structure, and energy-saving and environmentally friendly effects; The opening and closing cycle time of the bottle blowing machine can reach 0.3-0.5 seconds per time.
Step system: The bottle preform heating, bottle preform delivery to the blow molding station, and finished bottle discharge step system uses a servo motor to synchronously link and rotate on a slider track for high-speed step positioning. When using the servo motor to drive the gear disk to rotate half a turn, one step cycle can be completed (that is, 6 bottle preforms are heated simultaneously, 6 bottle preforms are sent to the blow molding station, and 6 finished bottles are discharged), simplifying the overall step action, making the step track fast and smooth, shortening the production cycle, and greatly improving production efficiency.
Stretching system: The bottle blowing and lifting process also uses servo motors, greatly improving the flexibility and accuracy of the bottle blowing adjustment process (facilitating flexible adjustment of lifting for various bottle types).
3. Mold design positioning installation, easy and fast replacement and installation of molds, can easily and quickly complete mold replacement within one hour;
4. The arrangement structure of the heating box saves heating space and energy consumption, making full use of internal space;
5. Application of constant temperature heating box:
The constant temperature lightbox adopts a self feedback closed-loop regulation system. After setting the temperature value, the equipment can automatically adjust the output power in a constant ratio, without being affected by voltage fluctuations and environmental temperature changes. At the same time, with the assistance of a frequency converter to control the circulating air, it can effectively ensure the constant temperature inside the lightbox, so that each preform is uniformly heated. Moreover, the bottles maintain self rotation in the lightbox, ensuring even heating on all sides of each preform, thereby improving the blowing yield and enhancing the adaptability of the preform wall thickness (up to 4.5mm); And it is more suitable for use in environments with large temperature differences (-28~45 ℃).
6. Circulating cooling water protection bottle mouth system device, ensuring that the bottle preform is not deformed by the heated bottle mouth;
7. The important components of the whole machine, such as electrical and pneumatic parts, servo motors, reducers, etc., are all imported from Europe, America, and Japan, ensuring the reliability, stability, and service life of the equipment;
8. Human computer interface control, simple operation, overall computer control, including temperature adjustment and embryo feeding quantity, etc;
9. Independent operation box, more convenient and flexible arrangement of operation positions;
10. The automatic embryo processing system has photoelectric detection for each embryo path during embryo processing, which controls the movement of the upper embryo motor and the embryo separation cylinder to ensure uniform distribution of embryo tubes in each embryo path, and has a shortage alarm function;
11. The automatic embryo sorting, embryo loading, bottle retrieval, and bottle discharge processes are all completed by robotic arms to avoid secondary contamination in the middle;
12. The programmable logic controller (PLC) is connected to the machine through a specific communication cable, and users can manage all operations of the machine through the PLC. Once the machine malfunctions, it provides warning signals and fault diagnosis reports to the operator. Through the fault display, the operator can quickly find the cause of the fault and eliminate it as soon as possible
In today's increasingly fierce market competition, enterprises need advantageous technology, customers need high-quality and affordable products, and in addition, service is also a magic weapon that enables us to stand undefeated in the competition. Whether a company can win customers is not only a matter of product quality and price, but also a key factor in service. So truly focusing on customer needs should be the starting point of our Angel services, and meeting customer needs is the purpose of our Angel services.
Zhangjiagang Angel Machinery Co., Ltd. will provide you with the highest quality after-sales service:
■ After sales Service Guidelines
1、Service Items：
① Equipment installation and debugging ② Operation training ③ Operation and maintenance ④ User consultation ⑤ Product warranty ⑥ Application communication
■ Operation Training
Training content: Basic knowledge of equipment operation, safe and correct use, etc
Training method: Combining on-site individual guidance with centralized training at the company
■ operation and maintenance
1、Maintenance service content: In case of any problems during the use of the equipment, timely on-site maintenance and repair shall be carried out.
2、Maintenance service methods: hotline or letter service, on-site customer service, and on-site service provided by service personnel.
■ Consulting services
Consulting services refer to providing guidance and application consultation on unclear matters during the device application process to legitimate users.
■ Product Warranty
Provide warranty within one year from the purchase of the product.
■ Application communication
In order to improve the user's application level and strengthen the cooperation between Xunlei Company and users, Xunlei Company and the User Association regularly hold vacuum capping machine application exchange activities to communicate with users.
■ Service Tenet
Efficient, diligent, honest, and satisfied
Putting users at the center, providing fast and high-quality services, continuously strengthening product and service management, and establishing a more comprehensive service system. Honesty is the foundation, serving users. Customer satisfaction is the endless pursuit of Zhangjiagang Angel Machinery Co., Ltd.
安装调试与运行
1．After the goods arrive, the supplier shall dispatch technical personnel to complete the installation and commissioning of the equipment to normal operation with the assistance of the buyer.
2．The supplier is responsible for providing training on operation and maintenance to 2-3 personnel of the user.
After sales and technical support：
1．The supplier is responsible for lifelong maintenance. The free warranty period is one year, calculated from the date of equipment acceptance. During this period, if equipment malfunctions or parts are damaged (excluding human factors and force majeure), the supplier shall repair them free of charge.
2．After the free warranty period, the supplier will charge additional cost fees for providing equipment parts, components, and related spare parts.
3．The supplier conducts two annual follow-up visits and provides technical support and services at any time.
4．If there are difficult to solve problems during equipment operation, please reply within 1 hour after receiving a repair call and arrive at the scene within 24 hours.

Question 1: Do you have any reference projects?

If we obtain permission from customers who bring machines from us, we have reference projects in most countries, and we can provide you with their contact information so that you can visit their factories.

Question 2: Do you have agents and after-sales service stations?

So far, we have agents in Yemen, Kenya, Uganda, India, and Dubai. Welcome to join us.

Question 3: Do you provide customized services?

We can design the machine according to your requirements, including materials, power, and filling type. Various types of bottles, etc. At the same time, we will provide you with our professional advice. As you know, we have been in this industry for many years.

Question 4: What is your guarantee or quality assurance if we purchase your machine?

We provide you with high-quality machines with a 1-year warranty and lifetime technical support.

Question 5: How long does it take to install?

According to the machine order, we will send you one to two engineers, which will take approximately 10 to 30 days.
In the past 15 years, Jiangsu Angel Machinery has provided bottling and packaging equipment for liquid solutions to companies around the world, including filling lines, juice filling, turnkey projects for carbonated soft drinks, soda filling lines, and labeling and packaging machinery.
All different requirements. Jiangsu Angel Machinery can always provide you with the most professional solutions and turnkey projects.
Jiangsu Angel Machinery......
*The total area of the standard factory building is 10000 square meters.
Different types of processing units. Such as waterjet, plasma cutting machine, Taiwan Knight and South Korean Daewoo CNC machine tools, ensure the accuracy of parts.
*International certification, national equipment certification certificate, over 30 invention patents
Equipment verification certificate: ISO9001:2001: CE certificate, SGS，COC，TUV。
National equipment certification certificates: Nigerian Standards Organization, CNCA certificate, trademark registration, etc
*The equipment is tested and operated 24 hours before leaving the factory to ensure smooth operation of the water pipes, as well as stable pneumatic, electrical, and mechanical systems. Adequate spare parts inventory ensures timely delivery and supply of spare parts.
*Engineers have rich experience, and we can produce different products with different capacities and develop reasonable flowcharts to meet customer requirements and save space.
*A professional installation team that can speak fluent English can help customers benefit in the shortest possible time.
We control the quality of equipment through self manufacturing and processing. Please pay attention to every assembly detail. Our experienced technicians effectively monitor every key point during the assembly process to ensure that the performance and appearance of each product are perfect.
Our customers
Help our clients establish an ideal factory. Through efficient cost control, we have found the best balance point with our customers: diversified production range and advanced packaging forms. Due to the efficient operation mode of the equipment, it has also improved market competitiveness.