This filling machine adopts a 6-head linear filling method, with the main components including: ① frame ② filling head ③ metering pump group ④ conveyor belt ⑤ cylinder ⑥ cylinder lifting mechanism ⑦ bottle blocking mechanism ⑧ nylon infusion tube ⑨ photoelectric probe

Motor drive ensures the stability and accuracy of the equipment, and all actions during filling, including bottle entry, filling, and exit, are automatically tracked, detected, and controlled by photoelectric probes, achieving no bottle filling. Changing the bottle type only requires replacing the bottle tray, which is simple and convenient, and can be used for multiple purposes on one machine.

The filling head is designed with 6 heads (which can be designed according to production needs) to prevent the equipment from overflowing due to excessive speed or movement. The filling position adopts a submerged filling method, with multiple metering pumps controlling the filling volume. The metering pumps can adjust the capacity according to customer filling requirements, with accurate measurement, smooth filling, and fast speed, suitable for large-scale production. When the bottles enter the filling area through the conveyor belt, the photoelectric probe automatically counts the number of bottles, and the filling head falls to the bottom of the bottle for filling, rising with the liquid level. The filling head is equipped with a shut-off valve. When the filling is completed and the filling head is reset, the suction device inside the filling head will suck back an appropriate amount of liquid, effectively solving the problem of dripping. The filling head can be installed with the foam elimination device carefully designed by our company to avoid problems such as inaccurate filling volume and bottle pollution caused by foam rising and foam overflowing.

The fiber optic probe can adjust the detection distance, and there is an adjustment switch on the fiber optic amplifier. Positive values indicate an increase in the adjustment distance, while negative values indicate a decrease in the adjustment distance. There are red and green lights on the fiber amplifier, with the red light in the middle of the two bottles. When adjusting, the green light does not turn on and the red light turns on. When the bottle passes by, the red light does not turn on and the green light turns on. Adjust to the optimal position, the bottle passes by, and when the green light is on, it is counting.

Both intake pipes of the cylinder are equipped with directional throttle valves. The intake is not throttled, but the exhaust is throttled, which adjusts the speed of the cylinder by adjusting the back pressure

main process

rinse.

The turntable is entirely made of stainless steel processing.

Large flat toothed bearings operate smoothly and reliably.

We use our company's unique flip type stainless steel bottle neck clamp to hold the bottleneck, avoiding the contamination of the threaded part of the bottle mouth caused by the rubber clamp block on traditional bottle clamps.

The spray nozzle is used to spray bottle washing water at a set angle, which can be washed to any part of the inner wall of the bottle. The bottle washing water is thoroughly washed and saved.

filling

All rotating discs are made of stainless steel.

Large flat toothed bearings operate smoothly and reliably.

The filling method is gravity filling.

Adopting a circular hydraulic cylinder, the liquid level of the cylinder is controlled by a floating ball.

The filling valve is manufactured using sanitary grade ANSI304.

screw cap

The capping machine is composed of capping machine base, transition gear device, capping device, base and transmission, anti rotation column, lifting device and other components. The up and down movement of the capping head is achieved through the capping cam, which is fixed and does not rotate. The cap is fed into the capping gear ring of the capping head through the capping guide rail and the capping disc. When there is a bottle, the bottle cap moves downward along with the rotation of the capping head, and is screwed onto the thread of the bottle mouth.