Isobaric carbonated beverage filling machine
The carbonated beverage filling equipment combines the functions of flushing, filling, and sealing on one body, achieving automation throughout the entire process, and is suitable for filling beverages containing carbon dioxide gas such as Coca Cola and Sprite.
The carbonated beverage filling machine is made of high-quality SUS304 material, and the main components are precision machined by CNC machine tools. The whole machine adopts advanced photoelectric detection to check the operation status of each component. It has a high degree of automation and a simple human-machine interface operation display screen with no bottle filling and no cap feeding.
The carbonated beverage equipment is used to produce various carbonated beverages (water, syrup, carbon dioxide) through carbonation and proportional mixing, such as lemon, cola, juice, wine, sparkling wine and other soda. It is the main equipment in the complete set of beverage production equipment.
The carbonated beverage equipment combines the functions of flushing, filling, and sealing on one body, achieving automation throughout the entire process. The carbonated beverage equipment is suitable for filling beverages containing carbon dioxide gas such as cola, Sprite, and carbonated beverages.
The carbonated beverage filling production line is equipped with precise CO2 pressure control and stable liquid level control; There are multiple protection alarm devices for stuck bottles, missing bottles, missing caps, overload, etc., to ensure the quality of the products.
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main process
rinse.
This machine is a rotary bottle washing machine, mainly used for washing new bottles of beverages, water and other products. Then send the bottle to the filling machine for product filling.
PET bottles are fed into the equipment by a bottle sorting star wheel, clamped by a clamp and flipping mechanism, and then turned downwards. After rinsing with sterile water and draining, they are automatically flipped upwards and transported to the filling machine by a bottle discharge star wheel.
The main structure of the equipment, the parts in contact with the flushing medium, and the external protective cover are all made of high-quality stainless steel materials; Open gear transmission.
A brand new stainless steel clamp with a simple structure and easy adjustment; The contact area with the bottle mouth is small, effectively avoiding secondary pollution of the bottle mouth.
The bottle washing machine is equipped with a water collection tray to recycle the bottle washing water
When flushing bottles, the flushing volume per bottle is 105ml/s (at 0.25MPa)
filling
The filling machine is a technology introduced from Germany in China, designed and manufactured using the principle of isobaric filling, to fill liquid into the washed bottles sent by the bottle flushing machine.
The filling valve adopts an isobaric mechanical valve, which is fast and sensitive for filling, and has high liquid level accuracy for filling. The centering guide adopts a guide rod type centering and a unique bottle mouth clamping technology to ensure accurate sealing between the bottle mouth and the filling valve, reducing the phenomenon of material leakage from the bottle mouth. The main transmission adopts gear transmission and open combination transmission, which has high efficiency, low noise, long service life, easy maintenance, and sufficient lubrication. The main motor speed of the machine is controlled by a frequency converter, and this machine adopts stepless frequency conversion speed regulation. The bottle guide system has a simple structure and can be quickly and conveniently changed according to the bottle type. The whole machine adopts a bottleneck structure for conveying. The whole machine is automatically controlled by PLC, and faults such as bottle blockage and missing caps are displayed online.
screw cap
The capping part will be used to screw the caps sorted by the capping machine onto the bottles that have already been filled, and then transported to the subsequent process by the conveyor chain.
The capping machine drives the rotating disc to rotate through a reducer. Remove the lid from the hopper through the outlet under the action of centrifugal force. There is a positive and negative lid separation device at the exit. When the reverse lid passes by, it automatically falls into the return pipeline and is blown into the hopper by wind power. Only the front cover can smoothly enter the slide, and the amount of cover in the hopper is automatically detected by a photoelectric switch to control the cover conveying machine, ensuring that the lower cover achieves the desired effect. When the cover enters the slide, it can smoothly enter the feeding cover plate. To prevent accidents, an anti reverse cover dial is also installed on the slide to ensure that the cover entering the feeding cover plate is correct. A pair of photoelectric switches are also installed on the slide to immediately stop the host when no cover is detected.
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In today's increasingly fierce market competition, enterprises need advantageous technology, customers need high-quality and affordable products, and in addition, service is also a magic weapon that enables us to stand undefeated in the competition. Whether a company can win customers is not only a matter of product quality and price, but also a key factor in service. So truly focusing on customer needs should be the starting point of our Angel services, and meeting customer needs is the purpose of our Angel services.
Zhangjiagang Angel Machinery Co., Ltd. will provide you with the highest quality after-sales service:■ After sales Service Guidelines
1、Service Items：
① Equipment installation and debugging ② Operation training ③ Operation and maintenance ④ User consultation ⑤ Product warranty ⑥ Application communication■ Operation Training
Training content: Basic knowledge of equipment operation, safe and correct use, etc
Training method: Combining on-site individual guidance with centralized training at the company■ operation and maintenance
1、Maintenance service content: In case of any problems during the use of the equipment, timely on-site maintenance and repair shall be carried out.
2、Maintenance service methods: hotline or letter service, on-site customer service, and on-site service provided by service personnel.■ Consulting services
Consulting services refer to providing guidance and application consultation on unclear matters during the device application process to legitimate users.■ Product Warranty
Provide warranty within one year from the purchase of the product.■ Application communication
In order to improve the user's application level and strengthen the cooperation between Xunlei Company and users, Xunlei Company and the User Association regularly hold vacuum capping machine application exchange activities to communicate with users.■ Service Tenet
Efficient, diligent, honest, and satisfied
Putting users at the center, providing fast and high-quality services, continuously strengthening product and service management, and establishing a more comprehensive service system. Honesty is the foundation, serving users. Customer satisfaction is the endless pursuit of Zhangjiagang Angel Machinery Co., Ltd.
安装调试与运行
1．After the goods arrive, the supplier shall dispatch technical personnel to complete the installation and commissioning of the equipment to normal operation with the assistance of the buyer.
2．The supplier is responsible for providing training on operation and maintenance to 2-3 personnel of the user.
After sales and technical support：
1．The supplier is responsible for lifelong maintenance. The free warranty period is one year, calculated from the date of equipment acceptance. During this period, if equipment malfunctions or parts are damaged (excluding human factors and force majeure), the supplier shall repair them free of charge.
2．After the free warranty period, the supplier will charge additional cost fees for providing equipment parts, components, and related spare parts.
3．The supplier conducts two annual follow-up visits and provides technical support and services at any time.
4．If there are difficult to solve problems during equipment operation, please reply within 1 hour after receiving a repair call and arrive at the scene within 24 hours.
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Question 1: Do you have any reference projects?
If we obtain permission from customers who bring machines from us, we have reference projects in most countries, and we can provide you with their contact information so that you can visit their factories.
Question 2: Do you have agents and after-sales service stations?
So far, we have agents in Yemen, Kenya, Uganda, India, and Dubai. Welcome to join us.
Question 3: Do you provide customized services?
We can design the machine according to your requirements, including materials, power, and filling type. Various types of bottles, etc. At the same time, we will provide you with our professional advice. As you know, we have been in this industry for many years.
Question 4: What is your guarantee or quality assurance if we purchase your machine?
We provide you with high-quality machines with a 1-year warranty and lifetime technical support.
Question 5: How long does it take to install?
According to the machine order, we will send you one to two engineers, which will take approximately 10 to 30 days.
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In the past 15 years, Jiangsu Angel Machinery has provided bottling and packaging equipment for liquid solutions to companies around the world, including filling lines, juice filling, turnkey projects for carbonated soft drinks, soda filling lines, and labeling and packaging machinery.
All different requirements. Jiangsu Angel Machinery can always provide you with the most professional solutions and turnkey projects.
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Jiangsu Angel Machinery......
*The total area of the standard factory building is 10000 square meters.
Different types of processing units. Such as waterjet, plasma cutting machine, Taiwan Knight and South Korean Daewoo CNC machine tools, ensure the accuracy of parts.*International certification, national equipment certification certificate, over 30 invention patents
Equipment verification certificate: ISO9001:2001: CE certificate, SGS，COC，TUV。
National equipment certification certificates: Nigerian Standards Organization, CNCA certificate, trademark registration, etc
*The equipment is tested and operated 24 hours before leaving the factory to ensure smooth operation of the water pipes, as well as stable pneumatic, electrical, and mechanical systems. Adequate spare parts inventory ensures timely delivery and supply of spare parts.
*Engineers have rich experience, and we can produce different products with different capacities and develop reasonable flowcharts to meet customer requirements and save space.
*A professional installation team that can speak fluent English can help customers benefit in the shortest possible time.
We control the quality of equipment through self manufacturing and processing. Please pay attention to every assembly detail. Our experienced technicians effectively monitor every key point during the assembly process to ensure that the performance and appearance of each product are perfect.Our customers
Help our clients establish an ideal factory. Through efficient cost control, we have found the best balance point with our customers: diversified production range and advanced packaging forms. Due to the efficient operation mode of the equipment, it has also improved market competitiveness.
